TwoCut Tools · Material planning
Fence Picket & Gate Planner
Plan different clear spans, choose end clearances, and combine picket packages and factory gates in one purchase list.
Illustrative inputs are editable. Read the method and confirm the actual product label before buying.
Results
Area-by-area plan
Purchase list
Quantities below describe this plan. Confirm sizes, packaging and suitability with your supplier before ordering.
Method, product inputs & limits
This is a single-layer, full-width picket layout between measured post faces. A gate row represents one factory gate leaf; it contributes no pickets. Split left and right spans into separate rows rather than subtracting a gate from a continuous run.
Our own geometric derivation: equal-end mode uses L = n·w + (n+1)·g, so n = max(1, ceil((L−gmax)/(w+gmax))) and actual g = (L−n·w)/(n+1). Fixed ends use U=L−2e, n = ceil((U+gmax)/(w+gmax)), then g=(U−n·w)/(n−1). A single picket must exactly fill U in fixed mode. Infeasible full-width layouts are rejected. The selected maximum gap is a design input, not a code or safety limit.
The manufacturer distinguishes fence styles and supplies 7 pickets in the documented kit. Its nominal 1×4 size is not an actual-width promise. Example dimensions are illustrative measured inputs, not a product preset. The PDF does not publish our equal-gap formula. Posts, rails, footings, hinges and fasteners require the chosen system’s own instructions and are outside this picket/gate list.
Primary sources & calculation review
Reviewed 2026-10-12 by TwoCut Tools using Codex. Manufacturer instructions support the product context; our derived geometry and rounding are identified separately. No manufacturer endorsement or installer review is claimed.
- Outdoor Essentials / UFP, 6 ft moulded pickets manufacturer instructions (retailer-hosted PDF)
https://images.thdstatic.com/catalog/pdfImages/c1/c12159c4-e2e1-42b8-8cd6-6aa2fd784437.pdf
Two distinct worked decisions
Plan before you buy
Calculation notes reviewed October 23, 2026. Examples use the mathematical model in this calculator.
How to use this calculator
- Measure each clear span between the boundaries that will hold the pickets. Enter actual picket width and maximum gap in inches or millimeters.
- Choose equal gaps at both ends or a fixed end clearance. Mark factory gate openings as gates so they do not also receive pickets.
- Combine installed pickets, add the chosen spare count and round once to your package size. Confirm gates, posts and fasteners separately.
Formula and rounding
Equal-end mode uses n = ceil((clear span − maximum gap)/(picket width + maximum gap)), with at least one picket. Actual gap = (span − n × width)/(n + 1). Fixed-end mode first subtracts twice the end clearance, then fits n pickets with n − 1 interior gaps. The model rejects overlaps and gaps larger than your maximum. Packages = ceil((installed pickets + spares)/pickets per package).
Example 1: Equal gaps in a 96-inch opening
Enter a 96 in span, 3.5 in actual pickets and a 3.5 in maximum gap. Equal ends give ceil((96 − 3.5)/7) = 14 pickets. Fifteen gaps each measure (96 − 49)/15 = 3.1333 in. With 7 pickets per package and zero extra pickets, buy 2 packages.
Example 2: Zero end clearance changes the package count
Use the same span and widths, but select fixed ends with 0 in clearance. Count = ceil((96 + 3.5)/7) = 15 pickets. Fourteen interior gaps each measure (96 − 52.5)/14 = 3.1071 in. At 7 per package, ceil(15/7) = 3 packages, supplying 21 pickets. The 6 extras arise from package rounding, even with the spare input at zero.
Common mistakes to avoid
- Measuring post centers instead of the clear opening overstates the picket span.
- Counting a factory gate opening as both a picket span and a gate duplicates material.
- Treating your chosen maximum gap as proof of code compliance skips local and product requirements.
Questions before ordering
Does this choose legal fence gaps?
No. You enter the limit. Pool barriers, guardrails and other regulated uses need their own applicable requirements.
Does it include posts and rails?
No. The purchase plan covers full-width pickets and factory gate leaves, not a structural fence design.
Can I rip the last picket to fit?
This model uses full-width pickets and equal internal gaps. A layout requiring ripped pickets must be planned separately.
Are gate clearances automatic?
No. Verify the gate supplier's opening, hinge and latch clearances. A gate row counts one leaf and no pickets.
Continue your project
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Turn this estimate into a purchase plan
Count fence pickets by clear spans and gate openings
Compare equal and fixed end gaps, combine package quantities and separate factory gates from picket spans.
Plan the next material in this project
Keep the quantities separate: each material has its own coverage, stock unit and installation limits.